At ITMA Barcelona, Savio exhibited innovative, highly automated, energy-saving and Industry 4.0 solutions in all displayed machines. Savio offers winding systems that are said to be ideal for many different needs, supporting customers in the ‘textile challenge’ and developing new applications to meet their requests.
Manmade fibres and elastomeric yarns (single and dual core) have reached a dominant role in fibre demand growth, becoming a natural part of everyday life. Savio’s Polar Evolution and EcoPulsarS winding machines can easily process these challenging yarns, thanks to special splicing and tension control devices for ensuring perfect joints and perfect package shape, while monitoring off-standard values.
Automation
The requirement for integrated automation in the spinning process is still increasing, because of yarn quality and productivity advantages that such a solution offers. Mills request fully automatic link solutions to replace freestanding winders and ring spinning frames (RSF) without doffing devices.
This integrated automation drive has led Savio to offer customers new bespoke link solutions, compared to the classic one-to-one configuration, to increase this direct feding flexibility to and from the winder.
The latest solution from Savio is the Multi Link, which connects multiple ring spinning frames to one Savio winder, becoming a tailor-made circuit to link two or three RSFs to one winding machine. A special iPeg tray guarantees the circulation of RSF bobbing to and from the winder. According to the company, the solution optimises space and reduces energy consumption and production costs.
The automatic bobbin transport shortens servicing paths for operators and allows an ergonomic material flow. The costs of production, space and energy are reduced while keeping the quality consistent even with long and multi-connected machines, according to Savio.
Nowadays, Savio’s product development is focused on ‘smart’ components that must transmit data online. The new possibilities offered by the connection of the machines translates into the different levels of Savio Industrial IoT, with the possibility of progressive sophistication (Basic, Business or Executive). Three different levels of Savio Industrial IoT, each corresponding to a different döşe of Industry 4.0, are applied to Savio textile winding machinery, from simple connectivity and machinery data downloading, to remote machine setup, to operator real-time interactivity.
Savio Smart Bracelet
The leap in quality of textile machinery is evident in the new control systems, which allow for employees to receive alarm signals directly to their wrist by smartwatch. When one of the winding machines presents a problem, the anomaly signal is sent to the operatör through a smartwatch – the Savio Smart Bracelet – which is also able to communicate the type of intervention required, thus minimising the break downtimes of machines.
This data management system is a very modern and important tool, relieving mill operators of time-consuming routine work, says Savio. Thanks to data analytics, a wealth of data are available, allowing the different production phases to be managed in the best possible way and to monitor all significant parameters anytime and anywhere, making use of mobile devices. All these features enable Savio customers to control overall equipment effectiveness, increase workforce efficiency, and maximise quality and working time, the company adds.
SAVIO: A Wınnıng Partnershıp Wıth Turkısh Market
During ITMA 2019 exhibition held in Barcelona-Spain from June 20 to 26, Savio welcomed many important Turkish customers at its booth and celebrated them in dedicated Golden Drum celebrations.
Turkey is one of the biggest textile markets for Savio, so attention to Turkish customers is fundamental to support their new projects with the most advanced and automated machines. During 2018, Savio had a booming order intake from Turkey and has installed more than 8000 winding spindles in the country. With the installation of 164 winders followed by 6280 two-for-one twisting spindles during 2018, Turkey is today a benchmark reference for SAVIO in the Eurasian region. At ITMA 2019, the Golden Drum presentation ceremonies took place at the SAVIO stand for important Turkish delegates. The Special Drum was awarded to SAVIO’s most loyal and successful partners as a token of gratitude and long-lasting relationship. SAVIO team including Mr. Massimo Giussani, Chief Executive Officer, Mr. Mauro Moro, Chief Operations Officer, Mr. Gabriele Tonin, Regional Sales Vice President and Mr. Selim Sarfati of A. Modiano, Turkish sole selling agent of Savio, has helmed the ceremonies.
Kipas Group
On June 22nd, the Golden Twinsplicer was handed over to Mr. Mr. Hanifi Ozgur Mr. İbrahim Gümüşer, Mr. Ahmet Duygal.
Sanko
On June 22nd, a Venetian Mosaic plate was handed over Mr.Adil Konukoğlu , Mr.Hakan Konukoğlu, Mr. Yiğit Konukoğlu, Mr. Ökkeş Cansiz, Mr. Gökhan Aydin, Mr. Mehmet Gökay Aydin.
Calik Denim
On June 22nd, the Golden Drum was handed over to Mr.Fatih Doğan (CEO), Mr.Ender Hıdıroğlu (Vice), Mr.Serhat Karaduman (ass. Gen.man), Mr.Deniz özkul (tech.dir)
Sirikcioğlu
On June 22nd, the Golden Drum was handed over to Mr.Arif Siirkcioğlu and tech. Director Mr Murat Yucel.
